Design

ARCHITECTURAL

Expertise

  • Automobile assembly
  • Chemical process
  • Warehouse + distribution centers
  • Manufacturing + assembly
  • Educational, pharmaceutical
  • Laboratory + research, biotech/life science
  • College + university facilities

Services

Pre-Design Services
  • Customized site selection from an engineering perspective
  • Programming + master planning
  • Rapid option analysis
  • Existing facilities surveys + reports
  • Preliminary project budgeting services, cost + benefit analysis
Design Phase Services
  • Conceptual + schematic design + design development
  • 3D models + graphic presentations
  • Construction drawings + specifications

AUTOMATION

Expertise

  • PLC + DCS comparisons
  • Logic + functional system development
  • PLC/DCS logic development
  • SAMA diagram design
  • Boolean logic design
  • SIS logic design
  • Flammable systems area design
  • DCS + PLC programming
  • HMI screens design
  • Safety PLC design + documentation
  • LEL System design + implementation
  • Plant networking design for fire alarms, phones, BMS, CCTV
  • Control room design

Services

  • On-site reviews + existing assessments
  • Determination of immediate + future needs
  • Widespread contact of potential vendor vetting
  • Detail design of proper ISA standards for P+ID
  • Code assessments + design of path forward requirements
  • Chosen system detail design
  • Contractor scope of work design
  • Startup + checkout systems capabilities
  • Commissioning capabilities
  • Tracking + management of all start-up activities
  • Project management + leadership sources throughout this weak point
  • Reporting, status tracking + other capabilities
  • Training modular design for operations/maintenance/IT

CIVIL

Expertise

  • Infrastructure planning + design
  • Traffic control + access planning
  • Pavement design
  • Test track/proving ground design
  • Railroad design
  • Grading + storm drainage
  • Stormwater management
  • Phased erosion + sedimentation control
  • Underground utility design(potable water, sanitary sewer, process sewer, etc.)
  • Outside underground fire protection design

Services

  • Construction drawings + specifications
  • Coordination with local/state permitting authorities
  • Site demolition
  • Site layout/general arrangement
  • Security fencing + access points
  • NPDES construction stormwater permitting
  • Water/wastewater construction permitting
  • Code required landscape design

Technical Calculations

  • Underground utility + storm drain pipe sizing
  • Detention pond design (quantity + quality)
  • Erosion + sedimentation control design
  • Road + rail layout
  • Utility main extensions
  • Lift station + force main design
  • Spill containment

ELECTRICAL

Expertise

Building Systems
  • Ιnstrumentation
  • Controls systems
  • PLC/DCS/MMI software programming + configuration
  • Systems integration
  • Fire alarms
  • Public address
  • Security
  • Telecommunications
  • Uninterruptible power source (UPS)
  • Motor control
  • Emergency/life safety power
  • Clean room design (class 1 to 10,000)
  • Medium + high voltage distribution
  • Equipment selection
  • IT/AV/network systems integration coordination
  • Load analysis

Services

  • Equipment schedules + sizing
  • Construction/installation specifications
  • Equipment specifications
  • Single line diagrams
  • Energy analyses
  • Lighting study
  • Short circuit study
  • Cable schedules
  • Arc flash studies
Calculations
  • Lighting
  • Short circuit
  • Feeder sizing
  • Equipment sizing
  • Voltage drop
  • Motor starting

FIRE PROTECTION

Expertise

Fire Protection Design
  • Sprinkler system specification
  • Fire extinguisher
  • Fire alarm systems
  • Fire water storage tanks + fire pumps
  • Fire suppression system design/specification
  • Smoke removal system design
  • Gaseous suppression systems

Services

Training
  • Inspection, testing, + maintenance for compliance with NFPA requirements
  • Documentation
  • Fire protection maps indicating total fire protection systems + area specific labeling
  • Site plan layouts indicating current building arrangement, floor plans, fire truck access, + room configurations
  • Fire protection equipment service database
  • Life safety maps that indicate locations of life safety instruments
  • Design manuals for facility renovation or new design
  • Inspection, testing, + maintenance manuals
Analysis
  • Code compliance audits
  • Fire protection audits
  • Life safety audits
  • Performance-based fire protection
  • Water supply analysis
  • Planning service for future expansion or renovation
Inspection
  • Yearly inspection for compliance with NFPA requirements
  • System inspections
Coordination
  • Coordinate with fire marshal to determine facility requirements
  • Coordinate with insurance underwriters to determine minimum facility requirements with alternate fire protection methods
  • Facilitate 3D coordination with fire sprinkler contractors + other trades

MECHANICAL

Expertise

Water System + Utilities
  • De-ionized
  • Reverse osmosis
  • Cooling tower water
  • Clean steam systems
  • Compressed air
  • Compress gases (nitrogen, oxygen, carbon dioxide)
  • Natural gas
  • Chilled water
Equipment
  • ASME pressure vessels
  • Chillers
  • Boilers
  • Compressors
  • Cooling towers
  • Condensers
  • Evaporators
  • Air handlers/fans
Building Systems
  • Piping + pumping systems
  • HVAC systems – air side, waterside
  • DX cooling systems
  • Boiler systems
  • Dust collection systems
  • Vacuum systems
  • IT/AV/network systems integration/coordination
  • DDC controls integration
  • Plumbing

Services

  • Existing system evaluations
  • New system evaluations
  • Troubleshooting
  • Problem analysis
  • LEED compliance + analysis
  • Test, adjust + balance (TAB) study

PIPING

Expertise

Utility Equipment
  • Chillers
  • Cooling towers
  • Air compressors
  • Air dryers
  • Vacuum pumps
  • Boilers + components
  • Heat exchangers
  • Utility system P+ID development
Process Piping
  • ASME/ANSI B31.3
  • Piping specifications
  • Valve specifications
  • Stress Analysis
  • Piping supports
  • Chemical + hot oil piping
  • Steam + condensate piping

Services

  • Mechanical room layouts
  • Process equipment layouts
  • 3D modeling of piping
  • Isometric drawings
  • Bill of materials
  • Sections + details

PROCESS CHEMICAL

Expertise

  • Continuous polymerizations (CP)
  • Solid state polymerization (SSP)
  • Polymer transfer + extrusion processes
  • Material handling + dust collection cystems
  • Batch reactors
  • Continuous processes
  • Pelletizing + drying
  • Chemical distribution
  • Separation systems
  • Thermal fluid systems
  • Scrubbers/incinerators
  • Heat transfer (BJAC, STX, custom)
  • Scrubbers/incinerators

Services

  • Front-end loading through CAP
  • PFD + P+ID development
  • Environmental (air emissions, wastewater)
  • Equipment specification
  • Process simulation (Pro II)
  • Process safety management – OSHA 1910
  • HAZOP reviews
  • Operating procedures
  • Chemistry industry validation
  • Check-out/start-up/shutdown

PROCESS CONTROLS + INSTRUMENTATION

Expertise

  • Continuous polymerization (CP)
  • Solid state polymerization (SSP)
  • Polymer transfer
  • Extrusion processes
  • Material handling + dust collection systems
  • Batch reactors
  • Continuous processes

Services

  • Front-end loading through CAP Process
  • Hazardous material code review
  • PDF + P+ID development
  • Environmental (air emissions, wastewater, groundwater remediation) permitting assistance
  • Equipment specification
  • Pelletizing
  • Drying
  • Chemical distribution
  • Separation systems
  • Thermal Fluid systems
  • Heat transfer (BJAX, STX, custom)
  • Scrubbers/incinerators/RTO’s
  • Hazardous materials
  • Process simulation (Aspen, Hysim)
  • 3D plant design management system (PDMS)
  • Process safety management – OSHA 1910
  • HAZOP reviews
  • Chemical industry validation
  • Check-out/start-up
  • Operating procedures

PROCESS MECHANICAL

Expertise

  • Scope Development
  • Material Handling
  • Process Equipment Specification + Design

– Heat exchangers
– Pressure vessels
– Atmospheric storage tanks
– Agitators
– Pumps
– Fans and process blowers
– Filtration equipment (filters, presses, etc.)
– Clarifiers and thickeners
– Mixing + blending equipment
– Vacuum equipment
– Scrubbers, towers, strippers, evaporators
– Mist eliminators
– Crystalizers
– Centrifuges
– Extruders
– Coaters, winders, and slitters
– Pneumatic conveying equipment
– Dust collection (with mechanical team)
– Thermal oxidizers
– Grinders
– Conveyors – various types
– Lifting devices – various types
– Classifying equipment
– Blending equipment
– Silos
– Rail + truck loading/unloading equipment
– Other material handling equipment
– Custom packaged systems
– Cranes + hoists

  • Pulp + Paper

– Paper machine, wet and dry end.
– Roll handling, winding, packaging
– Kraft recovery cycle
– By-product recovery

  • Synthetic fibers
  • Wood products

Services

  • Conceptual + feasibility studies
  • Process simulation with Simul8 and CADSIM
  • Technical bid analysis/recommendation
  • Submittal review
  • Construction scope of work input
  • Insulation specs + calcs
  • Vendor Shop inspections/3rd party insp.
  • Witness testing
  • Participate in pre-startup safety review
  • Process optimizations
  • Operations support/consult
  • Project lists

– Equipment list
– Line list
– Valve list
– Utility requirements

STRUCTURAL

Expertise

  • Process Towers
  • Enclosed manufacturing spaces
  • Warehouses
  • Pipe racks
  • Slabs + elevated floors
  • Spread footing
  • Deep foundations
  • Mat foundations
  • Equipment pits + trenches
  • Conveyor foundations
  • Access + equipment platforms

Services

  • Seismic + wind design
  • Vibration/resonance design
  • Crane design
  • Shelter design
  • Masonry
  • Structural steel
  • Concrete slabs + foundations
  • Seismic + wind analysis
  • Structural steel design
  • Concrete slabs + foundation system design
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Introducing Carroll Daniel Engineering

Carroll Daniel Construction recently acquired the assets of O’Neal, Inc.’s engineering practice and three of its subsidiaries – Quest Site Solutions, INfab and Bridge Automation. Under this new ownership, O’Neal will now be known as Carroll Daniel Engineering. This will not significantly impact current or upcoming projects. O’Neal has built a strong reputation in engineering, known for its technical excellence, customer-centric approach, and high-quality service in the industrial and manufacturing sectors. Carroll Daniel adds 78 years of experience as a nationally-recognized construction services firm. With this acquisition, our combined team is able to expand and evolve with industry demands and priorities. You will still receive the high level of engineering services you have come to know from O’Neal, but with an added value of industry expertise and insight that make for more seamless project planning.